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Flight Control Area; ESD Requirements as a PDFESD Protection Requirements from FAA-STD-019e

 

Have you been tasked with specifying or installing static control flooring in a flight control area?

There are several considerations:

  • Will the floor meet FAA-STD-019e?   Click here for a full pdf copy of this important standard.
  • Can the floor be grounded?
  • Will the floor inhibit static on people wearing standard footwear?
  • Which Staticworx floors can be used in FAA flight control areas?

Arranged in order of cost:

    ESD Protection Requirements from FAA-STD-019e

    August 9, 2002
    DEPARTMENT OF TRANSPORTATION
    FEDERAL AVIATION ADMINISTRATION STANDARD
    LIGHTNING AND SURGE PROTECTION,
    GROUNDING, BONDING AND SHIELDING
    REQUIREMENTS FOR FACILITIES AND
    ELECTRONIC EQUIPMENT

     

    3.16.2 ESD Protection Requirements.
    All NAS electrical and electronic equipment, subassemblies, and components subject to damage
    from exposure to electrostatic fields or electrostatic discharge (ESD) shall be protected in
    accordance with the protection requirements herein. ESD controlled areas shall be provided for
    all operations, storage, repair, and maintenance spaces used for electrical and electronic
    equipment or subassemblies that are subject to damage from static electricity or ESD.

    3.16.3 Circuit and Equipment Design.
    3.16.3.1 Circuit Design and Layout.
    The design, layout, and packaging of assemblies, circuits, and components integrated into
    electrical and electronic equipment shall incorporate methods and techniques to reduce
    susceptibility to ESD
    3.16.3.2 Component Protection.
    Integrated circuits, discrete components, and other parts without internal ESD protection that are
    inherently susceptible to ESD and have exposed conductive paths shall be externally protected
    by a capacitor, SAS, or a varistor. Protective components shall be installed as close as possible
    to the ESD susceptible item.
    3.16.3.3 ESD Withstand Requirements.
    In the installed and operational configuration, all equipment cabinets, enclosures, racks,
    controls, meters, displays, test points, interfaces, etc, shall withstand a static discharge of 15,000
    volts per ESD Associatio n Standard Test Method ESD-STM 5.1, Electrostatic Discharge
    Sensitivity Testing – Human Body Model (HBM). To successfully pass HBM testing
    requirements, equipment that is tested shall not suffer any operational upset or damage to any
    component or assembly.
    3.16.4 Classification of Materials.
    3.16.4.1 General
    Most materials and products that are used to control and prevent ESD are made of conductive or
    static dissipative materials that are classified by their resistive properties. Antistatic materials are
    an exception to this and are classified by their propensity to generate static electricity from
    triboelectric charging. Any material used for construction of ESD protected areas (with the
    exception of antistatic materials) shall meet the resistive properties specified for type and use of
    the material. Materials that will tribocharge to greater than +/- 200 volts (EIA-625), if the
    material were to contact and separate from itself or from other materials, shall not be used in
    ESD controlled areas.
    3.16.4.2 Conductive Materials.
    Those materials with a surface resistance (Rtt) less than 1.0 x 105 ohms per ANSI/EOS/ESD
    S11.1 shall be considered to be conductive. Conductive ESD control materials may create an
    electrical shock hazard if used near energized equipment and shall not be used for ESD control
    worksurfaces, table top mats, floor mats, flooring, or carpeting where personnel may come in
    contact with energized electrical or electronic equipment. Conductive ESD control materials are
    not to be used in any other application where their use could result in EMI or RFI that would be
    created by rapid, high voltage ESD spark discharges. Any exceptions to this guidance shall be
    through the OPI of this document.
    3.16.4.3 Electrostatic Shielding Materials.
    Electrostatic shielding materials are a subset of conductive materials with a surface resistance
    equal to or less than 1.0 x 103 ohms (ANSI/EOS/ESD S 11.11). Electrostatic shielding materials
    may be used as barriers for protection of ESD sensitive items from electrostatic fields where
    required.
    3.16.4.4 Electromagnetic Shielding Materials.
    Electromagnetic shielding materials with highly conductive surfaces (< 10 ohms) or specifically
    designed composite materials that absorb and reflect electromagnetic radiation over a broad
    range of frequencie s may also be used as barriers where required to protect ESD sensitive items
    from electromagnetic fields.
    3.16.4.5 Static Dissipative Materials.
    Those materials with a surface resistance greater than 1.0 x 105 ohms but less than or equal to
    1.0 x 1012 ohms (ANSI/EOS/ESD-S11.11) are classified as static dissipative materials. Static
    dissipative materials with a surface resistance less than or equal to 1.0 x 109 ohms shall be used
    to provide controlled bleed-off of accumulated static charges in ESD controlled areas. Static
    dissipative materials with a surface resistance of greater than 1.0 x 109 ohms but less than 1 x
    1012 ohms shall not be used for applications where controlled bleed-off of accumulated static
    charges is essential. Any exception to this guidance shall be through the OPI of this document.
    3.16.4.6 Antistatic Materials.
    Any material that inhibits or has a low propensity to generate static electricity from triboelectric
    charging shall be considered antistatic. Antistatic ESD control items and materials used for
    construction of ESD controlled areas in new or renovated facilities shall not tribocharge to
    greater than +/- 200 volts when being used for their intended application. Antistatic materials
    with a surface resistance greater than 1 x 109 ohms shall not be used for ESD protective work
    surfaces, tabletop mats, floor mats, flooring, and carpeting when charge dissipation is the
    primary consideration. If the surface resistance (Rtt) of an antistatic material is greater than 1012
    ohms it shall normally be considered to be too resistive for use in ESD controlled areas. Use of
    antistatic items and materials that utilize hygroscopic surfactants that depend on ambient
    humidity to promote absorption of water shall be limited. Only antistatic materials that are
    intrinsically antistatic and will retain their antistatic properties shall be used in ESD controlled
    areas. Exceptions to this guidance shall be through the OPI of this document. However, if
    controlled charge bleed-off is not a primary consideratio n, an antistatic material with a surface
    resistivity below 1.0 x 1012 ohms or volume resistivity less than 1.0 x 1011 ohm-cm can be used
    to inhibit triboelectric charging.
    3.16.4.7 Static-Generative Materials, Non-Conductors™ , and Insulators
    Materials having a surface resistance greater than 1.0 x 1012 ohms (ANSI/EOS/ESD-S 11.11)
    shall be considered to be insulators and a possible source of triboelectric charging. These
    include common plastics, Plexiglas, Styrofoam, Teflon, nylon, rubber, untreated polyethylene,
    and polyurethane. Their use shall be minimized where ESD sensitive items are located.
    3.16.5 Protection of ESD Susceptible and Sensitive Items
    3.16.5.1 Static Protected Zone
    A static protected zone shall be a volume or area where unprotected ESD sensitive items will be
    protected from direct contact with electrostatic potentials greater than +/- 200 volts, electrostatic
    fields greater than 100 volts/meter, or radiated electromagnetic interference (EMI) and radio
    frequency interference (RFI) produced by rapid, high vo ltage ESD spark discharges. Static
    protected zones shall be incorporated into the construction of ESD special protection areas, ESD
    protected workstations, and ESD protected storage areas.
    3.16.5.2 ESD Special Protection Areas.
    Special protection areas shall be designated areas that require extraordinary ESD control
    measures to accomplish the following: minimize triboelectric charging; control bleed-off and
    dissipation of accumulated static charges; neutralize charges; and minimize the effects of EFields,
    H-Fields, and EMI and RFI from ESD spark discharges. Areas within a facility that shall
    be designated as ESD special protection areas are: air traffic operations areas (e.g., tower cab,
    TRACON, ARTCC control rooms, AFSS, etc.); electronic equipment rooms; storage areas for
    ESD susceptible components, subassemblies, circuit cards, etc.; and areas that contain personal
    computers and Local Area Networks (LANs) that are connected to or interface directly with
    NAS electronic equipment. All other locations where jacks, plug in connectors or interfaces of
    ESD sensitive electronic equipment are exposed and vulnerable to damage from ESD by direct
    human contact shall also be designated as ESD special protection areas.
    3.16.5.2.1 ESD Controls Required for ESD Special Protection Are as.
    The following minimum ESD control measures shall be implemented in all areas designated as
    ESD special protection areas:
    3.16.5.2.1.1 ESD Groundable Point (GP).
    Each ESD control material, surface, or item used in an ESD controlled area shall have a
    designated groundable point (GP) to provide ease of connection to a common groundable point.
    The common groundable point (GP) shall be designated as ESD Common Point Ground or ESD
    ground. The common groundable point shall accommodate electrical connections from the
    groundable points of all elements of the ESD control system in the area served and shall also be
    connected to the nearest multipoint ground.
    3.16.5.2.1.2 Grounded Static Dissipative Surfaces.
    All work surfaces which includes work surface laminates, paints and sealers, writing surfaces,
    table tops, consoles, and table top mats shall be static dissipative and connected to a common
    ground point (e.g., ESD common point ground or ESD ground) or directly to the multipoint
    grounding system in the area served. The point-to-point resistance and surface to ground
    resistance of static dissipative work surfaces shall be greater than 1.0 x 106 ohms and less than
    1.0 x 109 ohms (ESD-STM 4.1, for the Protection of Electrostatic Discharge Susceptible Items -
    Worksurfaces - Resistive Characterization).
    3.16.5.2.1.3 Limiting the Use of Non-ESD Control Materials.
    Materials that will tribocharge (e.g., generate electrostatic potentials by contact and separation
    with themselves or other materials) shall not be used for construction in ESD special protection
    areas. Insulative materials and any other non-essential triboelectric charge generators that
    generate potentials in excess of +/- 200 volts shall not be permitted within 24” of ESD special
    protection areas.

    3.16.5.2.1.4 Static Dissipative Chairs.
    Chairs (e.g., seating) provided for ESD special protection areas shall incorporate a continuous
    path between all chair elements (e.g., cushion and arm rests) to the ground point of greater than
    1.0 x 104 ohms to less than 1.0 x 109 ohms. The ground point for ESD chairs shall be
    considered to be the static dissipative or conductive casters that provide electrical continuity
    from all elements of the chair to an ESD control floor (e.g., ESD control carpeting, tile, or floor
    mats) that is properly bonded to an appropriate ESD ground. ESD control chairs must be tested
    and meet the requirements of ESD Association Standard Test Method, ESD STM 12.1, Seating -
    Resistive Measurement.
    3.16.5.2.1.5 Static Dissipative ESD Control Floor Coverings.
    Static dissipative ESD control floor coverings shall include static dissipative tile, carpeting, static
    limiting floor finishes, and floor mats. Floor coverings in ESD special protection areas shall
    have a point-to-point resistance and surface-to-ground resistance of greater than 2.5 x 104 ohms
    and less than 1.0 x 109 ohms (ANSI/ESD-S7.1, Resistive Characterization of Materials - Floor
    Materials). These floor coverings shall be bonded to a ground point (e.g., ESD common point
    ground) or directly to the multipoint grounding system in the area served in accordance with
    paragraph 3.16.5.2.1.1.
    3.16.5.2.1.6 Relative Humidity Control.
    Relative humidity in ESD special protection areas shall be maintained within the range of 40 –
    60%.
    3.16.5.3 ESD Signs, Labels, Cautions, and Warnings.
    ESD warning signs that include ESD sensitive device warning symbols with appropriate cautions
    and warnings shall be posted in ESD special protection areas and all other ESD controlled areas.
    Exterior cabinets of ESD sensitive electronic equipment shall also be marked or labeled with an
    ESD sensitive device symbol with a warning that is visible from at least 3 feet from the
    equipment.
    3.16.5.4 ESD Protected Workstations.
    In addition to the ESD controls specified in paragraph 3.16.3.2 through paragraph 3.16.3.3 the
    following shall apply to all ESD protected workstations.
    3.16.5.4.1 ESD Protected Workstation Minimum Requirements
    All ESD control items at an ESD protected workstations shall be connected to a common
    groundable point (e.g., ESD common point ground) that is connected to the multipoint grounding
    system in the area served. ESD protected workstations shall provide a means of personnel
    grounding (e.g., grounded wrist strap or conductive footwear in conjunction with ESD static
    dissipative floor or mat) and shall have a grounded static dissipative work surface, grounded
    static dissipative ESD control floor or mat, and be free of all non-essential static charge
    generators. Storage containers that may be provided at ESD protected workstation shall provide
    ESD protection and shall also be connected to the ESD ground. All outlets at ESD protected
    workstations shall be protected with ground fault circuit interruption (GFCI) capability to
    minimize danger to grounded personnel from electrical shock..

    3.16.5.4.2 Use of Ionization.
    Selective use of bench top or area ionizers may be considered at ESD protected workstations if
    static generative items (e.g., insulators) are deemed essential and cannot be removed from ESD
    protected workstation areas or if grounding of mobile personnel would be cumbersome or create
    a safety hazard.
    3.16.5.4.3 Identification of ESD Protected Workstations.
    The boundaries of all ESD protected workstations shall be clearly defined. The boundaries of
    ESD protected workstations shall extend a minimum of 24” beyond where ESD sensitive items
    will be located and should be marked with yellow tape. ESD warning signs that are yellow with
    black markings and lettering shall be posted that will be visible to anyone entering these areas.
    Signs shall include an ESD sensitive electronic device warning symbol and appropriate warnings
    and cautions.
    3.16.5.5 ESD Protective Storage Areas.
    3.16.5.5.1 Shelves, Bins, and Drawers.
    Shelves, bins, and drawers shall be static dissipative and electrically continuous with the support
    structure of the storage shelves, bins, or container.
    3.16.5.5.2 Grounding.
    The storage container metal support structure shall have a groundable point (GP) that shall be
    connected to the ESD common point ground or directly to the nearest multipoint ground. The
    resistance from the ground point of storage containers, shelving, cabinets, and bins used to store
    ESD sensitive items to the multipoint ground system shall be less than one ohm.
    3.16.5.5.3 Personnel Grounding.
    Wrist straps shall be equipped with 1megaohm or greater series resistance to protect personnel.
    Standard 0.157” banana jacks for personnel grounding wrist straps shall be connected to an ESD
    ground point or directly to the multipoint ground of the area served. The resistance from a
    banana jack to a ground point and/or to the nearest multipoint ground shall be less than one ohm.
    3.16.5.5.4 Prohibited Materials in ESD Protective Storage Areas.
    Static generative (e.g., insulative) materials shall not be used for construction in any areas where
    ESD sensitive items will be stored. All materials that can generate potentials greater than +/-
    200 volts shall be a minimum of 24” from ESD protected storage areas.
    3.16.5.5.5 Resistance to ESD Ground for Shelves, Drawers, and Bins.
    All surfaces and drawers of the storage media provided shall be made with static dissipative
    materials and meet the requirements and be tested the same as work surfaces (ANSI/EOS/ESD S
    4.1). The surface-to-surface resistance (Rtt) and surface-to-ground resistance (Rtg) from the
    shelves, bins, and drawers of storage containers that will be used to store unprotected ESD
    sensitive items shall be greater than 1.0 x 106 ohms and less than 1.0 x 109 ohms (ESD
    Association Advisory, ESD ADV 53.1, for the Protectio n of Electrostatic Discharge Susceptible
    Items - ESD Protective Workstations).

    3.16.5.5.6 Identification of ESD Protective Storage Areas.
    The boundaries of all ESD protective storage areas shall be clearly defined. Boundaries of ESD
    protective storage areas shall extend a minimum of 24” beyond where ESD sensitive items will
    be located and should be marked with yellow tape. ESD warning signs that are yellow with
    black markings and lettering shall be posted that will be visible to anyone entering these areas.
    Signs shall include an ESD sensitive electronic device warning symbol and appropriate warnings
    and cautions.
    3.16.6 Hard and Soft Grounds.
    3.16.6.1 Hard Grounds.
    Any item, material, or product that is a part of the ESD control system that is intentionally or
    unintentionally connected directly to an ESD ground point (e.g., ESD common point ground
    reference) or directly bonded to a multipoint ground shall be considered to be hard grounded.
    Unless specified otherwise or justified by the OPI for this document, ESD control worksurfaces,
    cabinets, flooring, carpeting, test equipment, and any other items used for ESD control shall be
    hard grounded to an ESD common point ground reference as specified above.
    3.16.6.2 Soft Grounds.
    A soft ground is the intentional connection to ground through a series resistor that will limit
    current flow to a predetermined maximum safe level if a person connected to the soft ground
    were to come into direct contact with a known potential. The soft ground concept shall only be
    used in personnel grounding skin contact devices such as wrist straps, leg or ankle straps,
    conductive shoes, and heel or toe grounders. All other elements of the ESD control system shall
    be hard grounded. Any exceptions to this guidance shall be through the OPI of this document.
    The nominal resistance of the resistor used for soft grounding of personnel shall be not less than
    1.0 X106 ohm unless otherwise specified by the OPI for this document.
    3.16.7 ESD Control Floor and Coverings
    All ESD control floors and floor coverings shall be installed, grounded, and initially tested only
    by trained installers. ESD control floors and floor coverings shall be bonded to the nearest
    multipoint ground at a minimum of four locations using 2” wide 26 gauge copper, copper foil,
    conductive fabric grounding ribbon, or stranded wire that makes electrical contact with the
    underside of the floor material or is embedded in the conductive permanent or releasable
    adhesive used to lay the floor. Refer to Table III for equivalent wire sizes.
    3.16.7.1 Surface Resistivity (Rtt).
    Surface resistivity (Rtt - Resistance top-to-top or surface-to-surface) of ESD control floors,
    carpets or floor mats shall be not be less than 2.5 x 104 ohms or more than 1.0 x 108 ohms
    (ANSI/ESD S 7.1). A minimum of 5 readings at different locations on the floor surface shall be
    taken and averaged together for each 500 square feet (or fraction thereof) of floor surface. These
    readings shall be recorded in the Facility Reference Data File.

    3.16.7.2 Resistance Surface-to-Ground.
    Resistivity from the floor surface to ground (Rtg - Resistance top-to-ground) of ESD control
    floors, carpets, or floor mats shall be greater than 2.5 x 104 ohms and less than 1.0 x 108 ohms
    (ANSI/ESD S 7.1). A minimum of 5 readings shall be taken at different locations on the floor
    surface and averaged together for each 500 square feet (or fraction thereof) of floor surface.
    These readings shall be recorded in the Facility Reference Data File.
    3.16.7.3 Triboelectric Charging Limitation.
    ESD control floors, carpets, or floor mats shall limit and control generation and accumulation of
    static charges to less than +/- 200 volts in ESD controlled areas.
    3.16.7.4 Raised Floor Installation.
    3.16.7.4.1 Resistance from Carpet Surface to Pedestal Understructure.
    Carpet tiles that are installed on raised floor panels with conductive adhesive shall have a
    maximum resistance from the carpeted surface of the raised floor to the pedestal of not less than
    2.5 x 104 nor more than 1 x 108 ohms.
    3.16.7.4.2 Panel to Understructure Resistance.
    Panel-to- understructure (metal-to- metal) contact resistances between individual access floor
    panels and the raised floor understructure shall be 10 ohms or less.
    3.16.7.4.3 Carpet Tile Installation on Raised Floor Panels.
    Individual carpet tiles may be installed on raised floor panels with either permanent or releasable
    conductive adhesive depending on the application.
    3.16.7.4.3.1 Grounding.
    There shall be a minimum of 4 connections from the carpeting undersurface and conductive
    adhesive to the raised floor panel understructure with 2” x 24” 26 AWG copper or copper foil
    strip per 1,000 square feet of installed ESD control carpeting.
    3.16.7.4.4 Carpet Tile Installation with Positioning Buttons.
    Carpet tiles may be installed with four permanently attached ultrasonically welded positioning
    buttons that can be inserted into positioning holes of specially designed access floor panels. The
    bare panel shall be coated with electrically conductive epoxy paint that will provide a maximum
    resistance of 1.0 x 103 ohms between the electrically conductive vinyl backing of the carpet tile
    to the raised floor understructure when the carpeting is mated with the access floor panel. These
    tiles using ultrasonically welded positioning buttons shall meet the surface to surface and surface
    to pedestal resistance requirements listed in paragraphs 3.16.7.1 and 3.16.7.2.
    3.16.8 ESD Protective Worksurfaces.
    Static dissipative materials or electrostatic dissipative laminates shall be used to cover all
    worksurfaces, consoles, workbenches, and writing surfaces in areas that contain ESD sensitive
    equipment and in all areas designated as ESD special protection areas, static-safe zones, and
    ESD protected areas.

    3.16.8.1 Requirements for ESD Protective Worksurfaces.
    Static dissipative worksurfaces shall be provided for new or upgrade facilities unless otherwise
    specified. Permanent static dissipative worksurfaces shall be connected to the closest ESD
    common point ground, element of the multipoint grounding system, or multipoint ground plate.
    Permanent ESD protective static dissipative worksurfaces shall have a resistance of not less than
    1.0 x 106 ohms point-to-point (Rtt) in accordance with ANSI/EOS/ESD-S 4.1, ESD Protective
    Worksurfaces - Resistive Characterization. Permanent ESD protective worksurfaces shall have a
    resistance from their surface to the groundable point (Rtg) of not less than 1.0 x 106 ohms and
    not more than 1.0 x 109 ohms (ANSI/EOS/ESD-S 4.1).
    3.16.8.1.1 Acceptable Worksurface Types.
    ESD protective worksurfaces used in new and upgraded FAA facilities shall meet the
    requirements of MIL-PRF-87893, Performance Specification, Workstation, Electrostatic
    Discharge Control and MIL-W-87893, Military Specification, Workstation, Electrostatic
    Discharge (ESD) Control.
    3.16.8.1.2 Type I Worksurface - Hard.
    Type I worksurfaces shall be constructed of rigid static dissipative materials of any color having
    an average Shore D hardness in excess of 90. Two male or female 10 mm (0.395”) ground snap
    (female) or stud (male) fasteners shall be installed on both corners on one of the longest sides of
    the worksurface to accommodate the male or female snap or stud fastener of the common point
    grounding cord. The locations of the two snaps or studs shall be 2” in from each corner.
    3.16.8.1.3 Type II Worksurface - Cushioned.
    Type II worksurfaces shall be constructed of cushioned static dissipative materials of any color
    having an average Shore A (ATSM D2240) hardness in excess of 45 and less than 85. Two male
    or female 10 mm (0.395”) ground snap (female) or stud (male) fasteners shall be installed on
    both corners on one of the longest sides of the worksurface to accommodate the male or female
    snap or stud fastener of the common point grounding cord. The locations of the two male or
    female snaps or studs shall be 2” in from each corner. No low-density open-cell materials shall
    be used for Type II worksurfaces.
    3.16.8.2 Static Dissipative Laminates.
    High pressure, multi- layer static dissipative laminates shall be used to cover surfaces such as
    plywood, fiber board, particle board, bench tops, counter tops, and consoles in ESD controlled
    areas and special protection areas. The laminate shall include a buried conductive layer to
    provide for ease of grounding using a through bolted pressure type ESD grounding terminus.
    Static dissipative laminates shall be applied to surfaces using conventional contact adhesives.
    3.16.8.3 Grounding of Laminated Surfaces.
    The maximum resistance across the surface (Rtt) of the static dissipative laminate shall be less
    than 1.0 x 108 ohms and the maximum resistance from the surface of the laminate to ground
    (Rtg) shall be less than 1.0 x 107 ohms (ESD-STM 4.1). A minimum of 5 measurements of each
    shall be taken and averaged together. The values of the measurements and averages shall be
    recorded and maintained in the Facility Master File.

    3.16.9 Static Dissipative Coatings.
    Permanent clear or colored coatings (e.g., paint) used in ESD controlled areas shall dissipate
    static electricity. The surface resistance of static dissipative coatings shall not be less than 1.0 x
    105 ohms or greater than 1.0 x 1010 ohms.

    Other applications can include:
    Engineering labs, government data centers (National Archives, IRS, SSA, NSA, FBI, etc.), war rooms, communications centers and military base electronics labs.

    Purchasing
    Government personnel can buy direct from Staticworx™ and take advantage
    of free shipping within the continental United States by:

    1. Call 617-923-2000

    2. Email our Federal Sales Director, to email Dave.

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